Impulse PCW-5181 Bedienungsanleitung

IndustrialDevicesCorporationUser’s ManualThe Only Microstepping Drive with:Open Loop Stall DetectTM (OLSD™)Multi-SteppingTMDynamic SmoothingTMXtreme S

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Appendix B - Impulse Advanced ProgrammingB-2Byte Receive Time OutSince there is no end of transmission frame deliminator, the Impulse assumes if no by

Appendix B - Impulse Advanced ProgrammingB-3Write RequestsThe following example illustrates a write request of zero to parameter index #113 (Commanded

Appendix B - Impulse Advanced ProgrammingB-4User Accessible ParametersSerial Jog Velocity (RAM Only)Description: Velocity value for the serial jog ve

Appendix B - Impulse Advanced ProgrammingB-5Jog Acceleration RateDescription: Determines the acceleration rate value in RPS2.Parameter Parameter Desc

Appendix B - Impulse Advanced ProgrammingB-6Stored Move Profiles #1 - #7 for Acceleration, Velocity, DecelerationDescription: Determines Move Profiles

Appendix B - Impulse Advanced ProgrammingB-7Stored Move Profile #1 - #7 for Move Type, Move Distance, Deceleration DistanceDescription: Determines Mov

Appendix B - Impulse Advanced ProgrammingB-8Serial Port Stored Move Selection (RAM Only)Description: Selects stored moves 1-7.Parameter Parameter Des

Appendix B - Impulse Advanced ProgrammingB-9Commanded Velocity (RAM Only)Description: Determines the commanded velocity based on the input step frequ

Appendix B - Impulse Advanced ProgrammingB-10Stored Drive Faults (Reserved EEPROM Parameter)Description: Determines the last 8 drive faults.Commanded

Appendix B - Impulse Advanced ProgrammingB-11EEPROM Enable SwitchDescription: Determines if parameter writes are updated to the EEPROM or are only al

Chapter 3 - Connecting and Installing Your Impulse3-1Chapter 3 - Connecting and Installing Your ImpulseThe purpose of this chapter is to provide infor

Appendix B - Impulse Advanced ProgrammingB-12System Status (RAM Only)Description: Determines the operational status of the drive.Parameter Parameter

Appendix B - Impulse Advanced ProgrammingB-13Unit AddressDescription: Sets the unit address for RS232 / RS485 communications.Parameter Parameter Desc

Appendix B - Impulse Advanced ProgrammingB-14Software Shutdown (RAM Only)Description: Software override of the shutdown input.Parameter Parameter Des

Appendix C - Using Non-IDC Motors with the ImpulseC-1Appendix C - Using Non-IDC Motors with the ImpulseThe Impulse drive is an advanced microstepper t

Appendix C - Using Non-IDC Motors with the ImpulseC-2Custom or User-Defined MotorsThis section applies to users of non-IDC motors or those who would l

Appendix C - Using Non-IDC Motors with the ImpulseC-3cult, requiring special test equipment and fixtures. Contact your distributor or IDC Applica-tion

Appendix C - Using Non-IDC Motors with the ImpulseC-4Anti -Resonance• Damping Gain 1 - Enter the recommended value.• Damping Gain 2 - If a value is pr

IndexI-1IndexAAC power requirements 3-8acceleration limits 17accessories for the Impulse - I/O connection 6-7address of unit 4-24anti-resonance - enab

IndexI-2motor wiring color codes 3-3motors compatible with Impulse 6-9mounting brackets 3-12Multi-Stepping - keypad 5-18Nnumeric precision (App. Devel

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Chapter 3 - Connecting and Installing Your Impulse3-2Read This Page Before Your Begin!CAUTION!•Always use caution when working with mechanical systems

Industrial Devices Corporation3925 Cypress DrivePetaluma, CA USA 94954TEL: (800) 747-0064 • FAX: (707) 789-0175 • OUTSIDE THE U.S. CA

Chapter 3 - Connecting and Installing Your Impulse3-3A. Connecting a Motor to the ImpulseConnecting an IDC MotorThe A+, A-, B+, and B- phase outputs p

Chapter 3 - Connecting and Installing Your Impulse3-4B. Serial Communication ConnectionsMaking RS-232/RS-485 ConnectionsThe standard Impulse drive use

Chapter 3 - Connecting and Installing Your Impulse3-5Daisy-Chaining Impulse DrivesYour Impulse also supports daisy chaining. The unit address (range 1

Chapter 3 - Connecting and Installing Your Impulse3-6Troubleshooting RS-232C Communication ProblemsIf communications between computer and Impulse are

Chapter 3 - Connecting and Installing Your Impulse3-7C. Connecting an IDC KeypadTwo versions of IDC keypads can be used with theImpulse drive. The FP1

Chapter 3 - Connecting and Installing Your Impulse3-8D. Connecting AC PowerThere is no ON/OFF switch on the Impulse. AC power isapplied by plugging th

Chapter 3 - Connecting and Installing Your Impulse3-9F. Connecting Inputs and OutputsConnect your inputs and outputs to IDC’s 961/962 Indexer accordin

Chapter 3 - Connecting and Installing Your Impulse3-10G. Mounting the Impulse DriveThis section includes installation requirements, Impulse dimensions

Chapter 3 - Connecting and Installing Your Impulse3-11Impulse Dimensions5.5996.3656.0001.7791.7795.5991.7796.365TS 35 DIN RAILImpulse with Screw-type

Chapter 3 - Connecting and Installing Your Impulse3-12Inserting and Removing Mounting Brackets from the ImpulseBoth Impulse mounting brackets are inte

Chapter 3 - Connecting and Installing Your Impulse3-13Impulse DIN-Rail MountingThe DIN-rail mounting system is a combination of 1) a removable mountin

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Chapter 4 - Configuring Impulse with Application Developer4-1Chapter 4 - Configuring Impulse with Application Developer™This chapter covers the instal

Chapter 4 - Configuring Impulse with Application Developer4-2Using Application DeveloperApplication Developer’s graphic user interface allows you to c

Chapter 4 - Configuring Impulse with Application Developer4-3Upload Project1. Begin by clicking the Upload Project button on theApplication Developer

Chapter 4 - Configuring Impulse with Application Developer4-4Launch NowThis method of beginning Application Developer is typically used by more experi

Chapter 4 - Configuring Impulse with Application Developer4-5Using the Project Wizard1. Click the Project Wizard button on the Application Developer S

Revision HistoryVersion: 1.0April 2001Industrial Devices Corporation (IDC) strives to maintain effective communication with allusers and potential use

Chapter 4 - Configuring Impulse with Application Developer4-63. Click Next and the first of three possible Mechanics setup windows will appear. The M

Chapter 4 - Configuring Impulse with Application Developer4-7Mechanics window C will appear if you select Non-IDC Mechanics from the “system” list.• E

Chapter 4 - Configuring Impulse with Application Developer4-8Discrete Inputs (see pulldown menu)Discrete Outputs (see pulldown menu)6. When all parame

Chapter 4 - Configuring Impulse with Application Developer4-97. Your basic project file has now been configured but the four “Finish” steps must be co

Chapter 4 - Configuring Impulse with Application Developer4-10Fine-Tuning Your ApplicationYour basic system setup parameters have been configured by t

Chapter 4 - Configuring Impulse with Application Developer4-11Motor• Motor Name - Select your motor from the list, or click on the Edit Motor button t

Chapter 4 - Configuring Impulse with Application Developer4-12MechanicsMove Unit and Total Inertia (kg-cm2) are displayed on this tab, but they are no

Chapter 4 - Configuring Impulse with Application Developer4-13CommandThe Command Tab allows you to configure the Command Signal and Jog Input paramete

Chapter 4 - Configuring Impulse with Application Developer4-14• Jog High (Jog High Speed) - Default = 2.00 (user-defined units)Numeric Precision• Sele

Chapter 4 - Configuring Impulse with Application Developer4-15X-Smoothness (Xtreme Smoothing™)The X-Smoothness tab is the most advanced low-speed tuni

Chapter 4 - Configuring Impulse with Application Developer4-16X-Smoothness #2 Recommended values for M1 and M2 have been pre-configured for IDC motors

Chapter 4 - Configuring Impulse with Application Developer4-17Advanced (Advanced Tuning)The Advanced tab allows you to enable/disable and modify vario

Chapter 4 - Configuring Impulse with Application Developer4-18Stall Detection• Select Stall Detection to enable the Open Loop Stall Detect™ encoderles

Chapter 4 - Configuring Impulse with Application Developer4-19Setup - Editing Stored Moves later in this chapter for more information on Home moves.Jo

Chapter 4 - Configuring Impulse with Application Developer4-20Output DescriptionsBrake: The Brake output is activated on any fault condition. This pr

Chapter 4 - Configuring Impulse with Application Developer4-21Stored Move Setup - Editing Stored MovesIf your Impulse is equipped with the Motion Node

Chapter 4 - Configuring Impulse with Application Developer4-22Note: Homing is predicated on the assumption that the system is positioned somewhere bet

Chapter 4 - Configuring Impulse with Application Developer4-23File Menu• Selecting New Project will take you to the Project Wizard.• The default file

Chapter 4 - Configuring Impulse with Application Developer4-24Communications Menu•Use Send All to download a project file to the drive. A Send All to

Chapter 4 - Configuring Impulse with Application Developer4-25Run Menu•The Run > Stored Move menu is available only on drives equipped with the Mot

Table of ContentsiTable of ContentsCHAPTER 1 - IMPULSE OVERVIEW ...

Chapter 4 - Configuring Impulse with Application Developer4-26View Menu• Select Configuration Text File to see your system configuration status. All c

Chapter 4 - Configuring Impulse with Application Developer4-27Updating Your Impulse Operating System:Your Impulse drive contains FLASH memory technolo

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Chapter 5 - Configuring Impulse with an IDC Keypad5-1Chapter 5 - Configuring Impulse with an IDC KeypadSection 1 of this chapter is intended primarily

Chapter 5 - Configuring Impulse with an IDC Keypad5-2Keypad Hardware FeaturesAdjusting ContrastOn the back of the keypad there is a plastic potentiome

Chapter 5 - Configuring Impulse with an IDC Keypad5-3Functions of the FP100 Keypad KeysDECIMAL POINTUsed to enter fixed-point numbers..RUN - Runs a pr

Chapter 5 - Configuring Impulse with an IDC Keypad5-4Keypad Menu StructureMost operations using the keypad are menu-driven. A menu consists of a title

Chapter 5 - Configuring Impulse with an IDC Keypad5-5Apply Power to the KeypadPower is supplied to the FP100 keypad through its connection to the Impu

Chapter 5 - Configuring Impulse with an IDC Keypad5-6Using the RUN MenusPress the RUN key to display the MOVE, PROBE, JOG, WMBOOT, and SHTDWN menus.Ru

Chapter 5 - Configuring Impulse with an IDC Keypad5-7Using the EDIT MenusPress the EDIT key to display the FILE, SETUP, MOVE, and UNIT# menus. File Me

Table of ContentsiiSECTION 1 - INTRODUCTION TO THE FP100 IMPULSE KEYPAD ...5-1SECTION 2 - CONFIG

Chapter 5 - Configuring Impulse with an IDC Keypad5-8Renaming an Open Project FileThis option allows you to rename (or name) the currently-open projec

Chapter 5 - Configuring Impulse with an IDC Keypad5-9Using the HELP MenuVersions•Press the HELP > VERSN (F2) for access to Operating System, Hardwa

Chapter 5 - Configuring Impulse with an IDC Keypad5-10Using the COPY MenuDownloading project files between keypads and Impulse or between keypad and P

Chapter 5 - Configuring Impulse with an IDC Keypad5-11Section 2 - Configuring Impulse with an IDC KeypadThis chapter contains information and steps fo

Chapter 5 - Configuring Impulse with an IDC Keypad5-12Configuring Impulse with the KeypadOpen a FileUsing the EDIT > FILE menu, open a project file

Chapter 5 - Configuring Impulse with an IDC Keypad5-13To Probe the Motor:1. Return to the initial keypad display (no menu selected).2. Press RUN >

Chapter 5 - Configuring Impulse with an IDC Keypad5-14Configuring Drive Resolution1. Using the numeric keys, enter the operating step resolution. The

Chapter 5 - Configuring Impulse with an IDC Keypad5-15MECHANICAL SETUPThe MECH SETUP menu allows you to configure (enter) the mechanical units and gea

Chapter 5 - Configuring Impulse with an IDC Keypad5-16MOTOR TUNING SETUP (X-Smoothness)Fine-tuning of the motor is recommended for all applications an

Chapter 5 - Configuring Impulse with an IDC Keypad5-174. Press ESC.5. Press YES (F1) to save the new settings, or press NO (F3) to restore the origina

Chapter 1 - Impulse Overview1-1Chapter 1 - Impulse OverviewThe Impulse is the latest microstepping drive from Industrial Devices Corporation and this

Chapter 5 - Configuring Impulse with an IDC Keypad5-18Configuring Profiling ParametersMULTI (Multi-Stepping™)This option allows you to enable or disa

Chapter 5 - Configuring Impulse with an IDC Keypad5-19Configuring Idle Mode Current Reduction ParametersUse this option to set the Idle Mode current-r

Chapter 5 - Configuring Impulse with an IDC Keypad5-20I/O SETUPThis option allows you to configure up to (4) digital inputs and one (1) digital output

Chapter 5 - Configuring Impulse with an IDC Keypad5-21Configuring OutputsThe output function is selected by using the up or down arrow key. The OUTPUT

Chapter 5 - Configuring Impulse with an IDC Keypad5-22Move Menus - Using Stored MovesThis feature is only available of your Impulse is equipped with t

Chapter 5 - Configuring Impulse with an IDC Keypad5-23Configuring Stored-Move ProfilesThere are five (5) stored move parameters to be configured: Acce

Chapter 5 - Configuring Impulse with an IDC Keypad5-24UNIT#This menu allows you to configure the unit number for use in RS232C daisy chains or RS485 b

Chapter 6 - Hardware Reference6-1Chapter 6 - Hardware ReferenceImpulse SpecificationsElectrical CharacteristicsPower Requirements 120 VAC ±10% single

Chapter 6 - Hardware Reference6-2Remote Mounting Your KeypadThe keypad can easily be mounted and sealed to NEMA 4 specifications by using the included

Chapter 6 - Hardware Reference6-3Keypad Mounting *Template*CAUTION - this is scaled-down version of the keypad template. Use this drawing only for dim

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Chapter 6 - Hardware Reference6-4Impulse I/O SchematicsDigital InputsDigital Output+5V1K1K4.99KTO COMMONCOMAM26LS32IN1_BUFCOMIN1/IN2+5VInputs 1, 2 Inp

Chapter 6 - Hardware Reference6-5Step, Direction, and Shutdown InputsFault Output2.2n 50VCOMCOM2374.99K 4.99K+5V4.99KAM26LS32DIFFERENTIAL DRIVERSTEP-D

Chapter 6 - Hardware Reference6-6Using IDC Position Sensors as EOT Limit Switches with the ImpulseFour IDC position sensors may be used as EOT limit s

Chapter 6 - Hardware Reference6-7Optional Accessories for Your ImpulseImpulse I/O AccessoriesAccessory (P/N & Description)DB25BOScrew Terminal Bre

Chapter 6 - Hardware Reference6-8DB25BO Screw Terminal Breakout BoardWhen connected to the Impulse, the DB25BO terminals will match the pinouts of the

Chapter 6 - Hardware Reference6-9Impulse-Applicable IDC MotorsS12 Hybrid Step MotorElectrical Specs. S12TContinuous Stall Torque

Chapter 6 - Hardware Reference6-10S21, S22, S23 Hybrid Step Motor SpecificationsElectrical Specs. S21T S21V S22T S22V S23T S23VContinuous Stall Torque

Chapter 6 - Hardware Reference6-11S32, S33 Hybrid Step Motor Specifications 1/2-14NPSON A 3.875 B.C.0.23/0.21 THRU (4).001AA.003Electrical Specs. S32T

Chapter 6 - Hardware Reference6-12P21, 22 Hybrid Step Motor Specifications90.021.112.22EQ SP AS SHOWN2.625.02ON A .010 BCAB3X.022.221.11 .0245.2054X .

Chapter 6 - Hardware Reference6-13P/K 31, 32, 33Step Motor Specifications EQ and EM Encoder Cables Quick Disconnect Motor Cable Motor DimensionsSignal

Chapter 2 - Shipping Contents2-1Chapter 2 - Shipping ContentsYour Impulse will arrive equipped as listed in section #1. If any parts or accessories ar

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Chapter 7 - Troubleshooting the Impulse7-1Chapter 7 - Troubleshooting the ImpulseThis chapter covers common faults, their possible causes and remedies

Chapter 7 - Troubleshooting Your Impulse7-2The keypad is blank, but the backlight is on.You have an older keypad that re-quires new firmware. The Imp

Chapter 7 - Troubleshooting the Impulse7-3Limits TablesVelocity Limits at ALL RESOLUTIONS are:Min = 0.00002 RPSMax = 100 RPSAcceleration and Decelerat

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Chapter 8 - Product Support & Warranty Information8-1Chapter 8 - Product SupportFactory Authorized DistributorsIDC has more than 45 factory-traine

Chapter 8 - Product Support & Warranty Information8-2Warranty & RepairsIndustrial Devices Corporation (IDC) warrants this product to be free o

Appendix A - Recommended Wiring PracticesA-1Appendix A: Recommended Wiring Practices for IDC ControlsWhen configuring your Impulse please follow the w

Appendix A - Recommended Wiring PracticesA-2

Appendix B - Impulse Advanced ProgrammingB-1Appendix B - Impulse Advanced ProgrammingThe purpose of this section is to provide the information necessa